The working principle of ABB tension sensor is based on the piezomagnetic effect, that is, the magnetic properties of magnetic materials will change under mechanical loading. The measuring element is made of specially treated metal sheets stacked together, and the primary and secondary coils are wound vertically in the same direction through four holes in the sensor. When the sensor is working, an alternating voltage is passed through the primary coil. When there is no mechanical loading, since the two coils are wound vertically, there is no magnetic coupling between them, so there is no induced voltage in the secondary coil. When subjected to mechanical loading, the magnetic field pattern generated by the primary coil changes, and part of the magnetic flux will be coupled to the secondary coil. At this time, an alternating voltage is induced in the secondary coil, and this induced voltage is proportional to the mechanical loading of the sensor.

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　　3BSE004185R1 Other names:

　　Tension pressure gauge 3BSE004185R1

　　3BSE004185R1 Pillow sensor

　　Bearing sensor 3BSE004185R1

　　ABB tension sensor 3BSE004185R1 is a high-precision tension measurement device produced by ABB. The sensor adopts the advanced piezomagnetic effect principle, which can accurately measure the tension change under mechanical loading and convert this change into a readable electrical signal output.

　　Working principle

　　The working principle of ABB tension sensor is based on the piezomagnetic effect, that is, the magnetic properties of magnetic materials will change under mechanical loading. The measuring element is made of specially treated metal sheets, and the primary and secondary coils are wound vertically in the same direction through four holes in the sensor. When the sensor is working, an alternating voltage is passed through the primary coil. When there is no mechanical loading, there is no magnetic coupling between the two coils because they are wound vertically, so there is no induced voltage in the secondary coil. When subjected to mechanical loading, the magnetic field pattern generated by the primary coil changes, and part of the magnetic flux will be coupled to the secondary coil. At this time, an alternating voltage is induced in the secondary coil, and this induced voltage is proportional to the mechanical loading of the sensor.

　　Performance characteristics

　　High precision: ABB tension sensor has high precision and can accurately measure tension values.

　　Good stability: The sensor is reasonably designed and stable in structure, and can maintain measurement accuracy for a long time.

　　Strong anti-interference ability: The sensor adopts advanced signal processing technology, which can effectively resist external interference and improve measurement stability.

　　Easy to install: Provides a variety of connection methods, such as cylindrical plug connection, cable gland, etc., to facilitate users to install according to actual needs.

　　Wide measurement range: Able to measure tension changes in different ranges to meet the diverse needs of users.

　　Application scenarios

　　ABB tension sensor 3BSE004185R1 is widely used in industrial automation, machinery manufacturing, textile, papermaking, packaging and other fields. In industrial automation, it can be used to monitor and control tension changes on the production line to ensure the stability and efficiency of the production process. In machinery manufacturing, it can be used to measure the tension state of mechanical parts and provide important data support for mechanical design and optimization. In the textile, papermaking and packaging industries, it can be used to monitor and control the tension changes of materials to ensure product quality and production efficiency.

　　Use and maintenance

　　Select the range: When selecting a tension sensor, the appropriate range should be selected according to the actual tension range to be measured.

　　Correct installation: The sensor should be firmly mounted on the object to be measured to avoid looseness or shaking. At the same time, the appropriate connection method should be selected according to the interface type of the sensor.

　　Zero point adjustment: Before use, the sensor should be zero-adjusted to eliminate the error of the sensor itself.

　　Keep clean: The surface of the sensor should be kept clean to avoid the influence of impurities such as oil, dust, etc.

　　Regular calibration: In order to maintain the measurement accuracy and stability of the sensor, it needs to be calibrated regularly.

　　Precautions

　　During use, avoid excessive external force impact or extrusion on the sensor to avoid affecting its measurement accuracy and service life.

　　The connection method of the cable also has a certain impact on the measurement results. Make sure that the cable interface matches the sensor interface and avoid looseness or poor contact.

　　In summary, ABB tension sensor 3BSE004185R1 is a tension measurement device with high precision, good stability and strong anti-interference ability. It is widely used in various occasions where tension needs to be measured. During use, attention should be paid to selecting the appropriate range, correctly installing the sensor, performing zero point adjustment, keeping the sensor clean, and regular calibration and maintenance.

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